By Micky Bly
GM Executive Director, Global Electrical Systems, Hybrids, EVs and Batteries
Today, we provided an update on our progress with the Chevy Volt during the last six months, including results from our cold weather testing in Kapuskasing, Ontario; high altitude testing in Colorado; battery pack assembly at Brownstown; and another extended development drive.
Listen to podcast of today’s media call on Volt developments here.
We also looked ahead at the next six months, which will feature hot-weather development testing in Yuma, Ariz. and an $8 million expansion of our Global Battery Systems Lab at the GM Technical Center in Warren, Mich.
This addition will nearly double the size of what is already the largest and most capable automotive battery lab in the U.S. – growing from 33,000 sq. ft to 63,000 sq. ft. – and will help us expedite the development of electrically-driven vehicles for consumers.
Think about that for a quick second; less than one year after opening the Global Battery Systems Lab, we’re renovating areas inside the Alternative Energy Center facility previously used for engine testing to increase the capability and capacity of the lab for battery safety, thermal and charger development testing.
GM made the decision to be a leader in advanced battery technology in 2007, when the Volt concept car debuted.
Since that time, we’ve invested $700 million in Volt-related facilities in Michigan, increased our battery engineering staff, partnered with the University of Michigan to create a specialized battery engineering curriculum, grown a robust line-up of battery cell suppliers (LG Chem, A123Systems, Hitachi Ltd, and Compact Power Inc), and collaborated with a host of government and other industry groups.
With GM leading the way, these investments and partnerships in electric vehicle development are creating new jobs and strengthening Michigan’s and America’s long-term competitiveness.
The lab expansion should be done by the end of the summer and will add capabilities in six areas – Safety and Abuse Tolerance (crush, penetration, water immersion, overcharge, discharge and short circuit tests), Buildup and Teardown, Manufacturing Engineering (to improve processes such as laser welding and stacking), Charger Development and Integration, Thermal Development and Battery Storage.
And we’re integrating our global network of labs, which extends to Honeoye Falls, NY, Mainz Kastel, Germany and Shanghai, to facilitate seamless data exchange and work sharing around the clock. When you really think about it, it’s quite amazing – our battery teams are able to collaborate as if they are in the same room, not separated by oceans and continents.
We’ve also received some recognition for the lab itself – world-class accreditation by the American Association for Laboratory Accreditation (A2LA) and Construction Association of Michigan magazine’s Green Project of the Year award.
Just last week, Treehugger awarded the Best Transportation Advance to Battery and Electric Car Factories as part of their Best of Green 2010, and it’s no surprise they showed a picture of our Brownstown Battery Assembly Plant because we are leading this effort domestically.
In the past few months alone, we’ve built more than 50 battery packs at Brownstown, and shipped them to Milford and Warren for testing and to the Detroit-Hamtramck plant to build pre-production models of the Volt. We passed more than 850,000 miles of customer-use lab testing and 30 of our pack channels at the Global Battery Systems Lab are now fully dedicated to Voltec electric propulsion system testing.
Our decision to invest heavily in advanced battery development was the right decision three years ago and still is now. Plus, it’s already paying off for all of us and there’s still more to come, so stay tuned.
